The Most Common Ways Workers Get Injured With Plasma Torches

Plasma torches are powerful tools in welding, but they’re dangerous to use. Often, new welders face injuries that they could have avoided with proper training and awareness. Discover the most common ways workers get injured with plasma torches so you can protect yourself.

Burns

Burns are, without a doubt, one of the most frequent injuries workers sustain when using plasma torches. The torch produces extreme temperatures—obviously, hot enough to melt metal—and can cause severe skin burns in an instant. Touching a recently cut surface or the torch itself can lead to injury before you even realize it.

Wearing flame-resistant gloves, long sleeves, and other protective gear creates a barrier between your skin and the heat. Additionally, ensure you properly handle the plasma torch, being mindful of where you place your hands and position the tool.

Eye Injury

Plasma torches emit an incredibly bright light that can damage unprotected eyes in seconds. This ultraviolet (UV) light can cause a painful condition called arc eye, where the cornea becomes inflamed and irritated. Though this condition isn’t usually permanent, unshielded exposure to the torch’s light can lead to long-term vision damage.

Always wear a high-quality welding helmet with the proper shade level to shield your eyes entirely. Don’t skimp on eye protection—it’s one of the most important parts of your safety gear.

Fume Inhalation

Metal cutting produces fumes that can contain chromium, manganese, and other dangerous chemicals. Breathing these fumes over time can lead to serious health problems, including lung damage and metal fume fever.

Ventilation is your best ally here. Work in a space with proper exhaust systems or use portable fume extractors to clear the air. A respirator rated for welding fumes adds another layer of defense.

Electric Shock

Electric shock is an often overlooked risk when working with plasma torches. These tools require high levels of electrical current, posing a danger if you handle them improperly. Damaged cables, poor grounding, or working in wet conditions all increase the chance of being shocked.

Inspect your equipment before every use and ensure your workspace stays dry. Rubber-soled boots and insulated gloves can add extra safety measures.

By taking precautions, you can avoid the most common ways workers get injured with plasma torches. Not only will you protect yourself from serious and painful injuries, but you will also produce better work with more peace of mind.